4 Pole 6 Coil Axial Flux Generator Calculator

Estimate open-circuit voltage and frequency for a 4-pole, 6-coil axial flux generator.

Calculate open-circuit voltage

Estimate open-circuit voltage

Configure parameters for a 4-pole, 6-coil axial flux generator.

10–10,000 RPM; screening range only.

50–2,000 mm; magnet annulus, not housing.

50–2,000 mm; must be smaller than outer diameter.

0.1–1.5 T; peak of the fundamental axial air-gap field.

0.866 is a common example; derive your value from the winding layout.

1–5,000 whole turns per coil. (6 coils total, 2 per phase).

View results ↓
Screening complete
Phase voltage (RMS)
28.05V
Open circuit, per phase
Star line voltage (RMS)
48.59V
√3 × phase
Electrical frequency
16.67Hz
4 poles × RPM / 120
Active annulus area
0.0393m²
One annulus
Rated electrical power: not determined.

Geometry and open-circuit voltage cannot establish a continuous kW rating. Current, winding resistance, losses and cooling must be checked.

Calculation assumptions and limits

Open-circuit sinusoidal model using peak fundamental axial air-gap flux density over a uniform active annulus. Flux per pole is estimated as (2/π) × Bpeak × active annulus area / 4 poles. The entered fundamental winding factor is applied to the EMF estimate. Two coils are assumed in series per phase; line voltage assumes a star connection. Loaded voltage, current, rated power, losses and temperature are not calculated.

Next: verify flux and winding layout, then specify load, cooling, duty cycle and voltage/current limits for engineering review.

4-Pole, 6-Coil Layout at a Glance

Conceptual top view of four rotor poles and six stator coilsFour alternating north and south rotor pole markers surround six stator coil markers. The drawing does not show a wiring or phase assignment.NSNSAxial flux
North poleSouth poleCoil
Conceptual count diagram only. Coil axes, phase grouping, connections, air-gap field shape, and physical dimensions are not specified; verify these before using a winding factor.

Key Design Insights for 4 Pole 6 Coil Topologies

Frequency is strictly tied to RPM

A 4-pole machine produces 2 electrical cycles per mechanical revolution. Electrical frequency (Hz) equals RPM divided by 30.

Source: Derived from f = (Poles x RPM) / 120.

Voltage scales with flux, turns, and speed

Open-circuit voltage is proportional to speed, number of turns per phase, and peak magnetic flux in the air gap.

Source: Faraday’s law of induction applied to a 4-pole 6-coil topology.

Winding factor depends on the actual coil layout

The calculator starts at kw = 0.866, a benchmark for one common 3-phase, 6-slot/4-pole concentrated winding. Treat it as an example and change it when your coil axes, layer arrangement, phase belts, or pitch differ.

Source: Torreggiani et al. (2019) report a 6-slot/4-pole benchmark; Yokoi et al. (2016) explain why winding layout changes the factor.

Need a winding-aware review of the estimate? Share your coil layout and operating requirements with the engineering team.

Request engineering review

Methodology & Sources

SourceUsageLimitation
Calculator model and equationsReviewed: September 30, 2026f = (4 × RPM) / 120; Ephase = √2 × π × f × turns per phase × kw × flux per pole.Uses the sinusoidal field and annulus assumptions shown beside the result. It does not calculate under-load voltage drop, armature reaction, or core saturation.
6-slot/4-pole winding-factor benchmarkReviewed: September 30, 2026Reports a 0.866 winding factor for an analyzed 6-slot/4-pole concentrated-winding combination.This is a benchmark for the winding configuration studied, not a measured factor for every six-coil axial-flux generator.
Winding factor and fractional-slot layout parametersReviewed: September 30, 2026Formulates winding factor in relation to slot/pole combination, layer count, phase belts, and coil pitch.Use the value for the actual coil layout and harmonic of interest; the calculator default is only a starting example.

4-Pole, 6-Coil Generator Calculator FAQ

What does this 4-pole, 6-coil generator calculator estimate?

It estimates electrical frequency, open-circuit RMS phase voltage, and star-connected line voltage from speed, active annulus dimensions, peak fundamental air-gap flux density, winding factor, and turns per coil. It does not predict loaded voltage or rated power.

Is a winding factor of 0.866 correct for every 4-pole, 6-coil winding?

No. The 0.866 default is a reference value for a common 3-phase, 6-slot/4-pole concentrated winding. A coreless coil layout can differ; calculate the fundamental factor from the actual coil axes, connection, layer arrangement, and pitch.

Does the result give the generator’s rated power?

No. Open-circuit voltage and geometry do not establish a continuous power rating. Rated power also requires load current, winding resistance, magnetic and copper losses, cooling, duty cycle, and mechanical limits.

Why is line voltage shown for a star connection?

For a balanced three-phase sinusoidal winding connected in star, line-to-line RMS voltage is √3 times phase RMS voltage. A delta connection or rectifier output needs a different interpretation.

Request OEM Generator Support

Need to prototype or manufacture a custom axial flux generator? Send us your requirements (RPM, voltage target, torque limit, packaging constraints) and our engineers will assist with feasibility and pricing.

Inquiry Email

[email protected]

Please include application, peak/continuous torque, speed range, voltage/current limit, outer diameter, axial length, cooling method, quantity, and drawings or reference samples.

Instant Chat

WhatsApp Engineering Support

Share torque-speed, package, cooling, and sample quantity in the first message.